Carbstone Pavers: A Sustainable Solution for the Urban Environment
Hadi Kazemi-Kamyab, Peter Nielsen, Peter Van Mierloo, Liesbeth Horckmans
Abstract
To reduce CO2 emissions from the building industry, one option is to replace cement in specific applications with alternative binders. The Carbstone technology is based on the reaction of calcium- and magnesium-containing minerals with CO2 to form carbonate binders. Mixes of carbon steel slag and stainless-steel slag, with tailored particle size distributions, were compacted with a vibro-press and subsequently carbonated in an autoclave to produce carbonated steel slag pavers. The carbonated materials sequester 100–150 g CO2/kg slag. Compressive and tensile splitting strength of the resulting pavers were determined, and the ratio was found to be comparable to that of concrete. The environmental performance of the Carbstone pavers, with an average tensile splitting strength of 3.6 MPa, was found to be in compliance with Belgian and Dutch leaching limit values for construction materials. In addition, leaching results for a concrete mix made with aggregates of crushed Carbstone pavers (simulating the so-called “second life” of pavers) demonstrate that the pavers can be recycled as aggregates in cement-bound products after their product lifetime.