Full densification of zirconium carbide ceramics sintered under high pressure at low temperature
Boren Ke, Wei Ji, Ji Zou, Jinyong Zhang, Weimin Wang, Zhengyi Fu
Abstract
Abstract Zirconium carbide (ZrC) ceramic is one of the most important and promising materials with a high melting point. However, its low diffusion coefficient affects its densification behavior, which dramatically limits its engineering application. For polycrystal ceramic materials, sintering by thermal diffusion is the most widely used method for consolidation. But in view of the difficult densification behavior of ZrC, it is necessary to develop new sintering methods together with another driving force. In the study, we reported an ultra‐high‐pressure sintering strategy to fully densify ZrC ceramic under 1.7 GPa at 1600℃. The sintered sample exhibited high density, fine grain size, excellent mechanical properties, and a large number of crystal defects, including dislocation networks and walls, which were similar to those in deformed metals. Its hardness increased to 2057.44 HV0.1 because of its unique microstructure.