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Polymer Filament Process Parameter Optimization with Mechanical Test and Morphology Analysis

S. Raja, S. Kaliappan, S. Sekar, Pravin P. Patil, R. Usha, N. Manasa, E. S. Esakkiraj

2022Advances in Materials Science and Engineering36 citationsDOIOpen Access PDF

Abstract

3D printing is one of the emerging technologies in the manufacturing sector, and polymer materials play a vital role in the raw material of the additive manufacturing sector. This research explores reducing the production time by testing and analyzing the microstructure of the different polylactic acid (PLA) filament polymer samples. For this purpose, 15 pieces of ASTM (American society for testing and materials) D638 tensile samples with polylactic acid (PLA) filaments have been used exclusively with five different sets of modified process parameters in slicing software of 3D printing technology. The results of this research reveal the best PLA filament FDM production method in terms of time, mechanical strength, and FESEM analysis comparing all the results.

Topics & Concepts

Polylactic acidMaterials scienceSlicingPolymerUltimate tensile strengthFused filament fabrication3D printingProtein filamentRaw materialMicrostructureComposite materialProcess (computing)Tensile testingProcess engineeringMechanical engineeringComputer scienceOrganic chemistryChemistryOperating systemEngineeringAdditive Manufacturing and 3D Printing TechnologiesManufacturing Process and OptimizationInnovations in Concrete and Construction Materials