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Technological pathways for cost-effective steel decarbonization

Xiao‐Qin Wu, Jing Meng, Xi Liang, Laixiang Sun, D’Maris Coffman, Andreas Kontoleon, Dabo Guan

2025Nature25 citationsDOIOpen Access PDF

Abstract

Abstract The iron and steel sector is central to national net-zero efforts but remains hard to abate 1,2 . Existing decarbonization roadmaps fail to guide technology choices for individual plants, given their heterogeneity and economic constraints 3–5 . Here, by integrating two global plant-level datasets and forecasted technology costs, we develop a model to identify the least-cost technology pathway for each plant worldwide in alignment with national carbon-neutrality targets. In the short term (pre-2030), energy efficiency improvements and scrap reuse are the cheapest decarbonization strategies, reducing cumulative global carbon dioxide (CO 2 ) emissions by 7.8 Gt and 7.2 Gt at average costs of –US$8.5 tCO 2 −1 and US$0.3 tCO 2 −1 , respectively. In the long term (after 2030), smelt reduction with carbon capture is expected to become technically mature and economically viable, achieving approximately 6.0 Gt of CO 2 reductions at costs of US$7–15 tCO 2 −1 in Chinese plants and US$26–75 tCO 2 −1 in plants across Japan, Korea and Europe. After 2040, green-hydrogen-based steelmaking is estimated to contribute an additional 0.3 Gt of CO 2 abatement in European plants at costs of US$27–44 tCO 2 −1 . This study tailors plant-specific least-cost technology pathways that reconcile stakeholders’ economic interests with climate objectives, enabling actionable decarbonization strategies and supporting global net-zero targets.

Topics & Concepts

ScrapReuseNatural resource economicsCarbon capture and storage (timeline)Environmental scienceSteelmakingEnvironmental economicsGlobal warmingClean technologyBusinessCarbon fibersWaste managementLead (geology)Technology roadmapSmeltGreenhouse gasTerm (time)EngineeringEconomic impact analysisEfficient energy useClimate changeClimate change mitigationTechnological changeSteel millEnvironmental protectionCarbon dioxideTonneClimate policyElectricityIron and Steelmaking ProcessesMolten salt chemistry and electrochemical processesChemical Looping and Thermochemical Processes
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