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Efficient Real-Time Controller Design Test Bench for Power Converter Applications

Jahangeer Badar, Faheem Akhtar Chachar, Hafiz Mudassir Munir, Syed Sabir Hussain Bukhari, Jong‐Suk Ro

2021IEEE Access21 citationsDOIOpen Access PDF

Abstract

In order to evaluate and validate the latest trends of power-hardware-in-loop (PHIL) test setup, the dc-dc buck converter is modelled within a real-time system where the simulation model of the converter is exported to FPGA NI PXIe with a time step of 250 ns. PHIL setup allows high flexibility, the benefit of graphical programming, and advanced investigation of the control system for a converter without any safety concern and with the possibility of testing against situations that rarely occur in the field. The LabVIEW-FPGA has been used as a prototyping environment for a digital controller with the help of OPAL-RT eHS software and NI hardware. Such collaboration enables other software such as MATLAB/Simulink, Multisim, PLECS, PSIM, and LabVIEW Co-simulation for accelerating innovative research and development. This research work presents a more efficient and effectual NI PXIE platform with at least ten times more FPGA capability. This paper highlights the hardware-software toolset’s performance and the proposed methodology by addressing regulation issues in dc-dc converters. For more satisfactory and reliable operation real-time simulation study of a dc-dc buck converter is evaluated at different parametric variations under the closed-loop PI controller. Finally, the executed model’s effectiveness for a closed loop buck converter with real DC loads is validated through the hardware-in-loop (HIL) laboratory setup.

Topics & Concepts

Field-programmable gate arrayComputer scienceHardware-in-the-loop simulationConvertersSoftwareController (irrigation)MATLABTest benchEmbedded systemParametric statisticsReal-time simulationBuck converterPower (physics)Flexibility (engineering)Computer hardwareOperating systemMathematicsStatisticsPhysicsBiologyAgronomyQuantum mechanicsReal-time simulation and control systemsRadiation Effects in ElectronicsSilicon Carbide Semiconductor Technologies
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