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Innovative Applications of Sugarcane Bagasse in the Global Sugarcane Industry

Sylvere Ndikumana, Omar Tanane, Youness Aichi, El Farissi Latifa, Lina Goudali

2025Processes9 citationsDOIOpen Access PDF

Abstract

Sugarcane bagasse (SCB), a major byproduct of the sugar industry produced in millions of tons annually, is traditionally burned for energy but holds untapped potential for sustainable valorization amid global shifts toward renewable resources and reduced fossil fuel reliance. This review synthesizes recent advancements in SCB applications beyond energy, emphasizing bioenergy, bioplastics, construction materials, and agriculture to advance circular economy principles—addressing a gap in the existing literature by providing a holistic, comparative analysis of processing technologies, including their efficiency, costs, and scalability, which prior reviews have overlooked. Drawing from scientific literature, industry reports, case studies, and datasets, we evaluate SCB’s composition (40–50% cellulose, 25–30% hemicellulose, 20–25% lignin) and processing methods (e.g., pretreatment, hydrolysis, gasification, pyrolysis). Key findings highlight versatile applications: bioethanol production yielding 40–70% GHG reductions per life cycle assessments; pulp/paper substitution reducing water and chemical use; nanocellulose composites for automotive and medical sectors; particleboard and ash-cement in construction cutting deforestation and carbon footprints by ~20%; and biochar/processed feed enhancing crop yields by 25% while amending soil. Unlike previous reviews focused on isolated applications, this work integrates environmental, economic, and regulatory insights, identifying challenges like standardization gaps and proposing pathways for commercialization to drive scalable, green industry transitions. Continued research and policy support are essential for realizing SCB’s role in sustainable development.

Topics & Concepts

BagasseCommercializationAgricultureRenewable energyBusinessStandardizationWork (physics)Greenhouse gasProduction (economics)BiofuelAutomotive industryFossil fuelLife-cycle assessmentEngineeringNatural resource economicsRenewable resourceWaste managementEnvironmental scienceChemical industrySustainable agricultureSustainable developmentSustainable productionNanocelluloseBioenergyBiomass (ecology)SustainabilityCogenerationSugar caneProduct (mathematics)Circular economyRaw materialSugar industryBiorefineryEnvironmental economicsAgricultural machineryProductivitySugarcane Cultivation and ProcessingBiofuel production and bioconversionLignin and Wood Chemistry
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