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Techno-Economic Evaluation of Biological and Fluidised-Bed Based Methanation Process Chains for Grid-Ready Biomethane Production

Andreas Gantenbein, Oliver Kröcher, Serge M.A. Biollaz, Tilman J. Schildhauer

2022Frontiers in Energy Research21 citationsDOIOpen Access PDF

Abstract

Three different power-to-methane process chains with grid injection in two scales (1 MW el and 6 MW el ) were analysed regarding their investment and operation cost. The process chains were based on biological or catalytic bubbling fluidised bed methanation in combination with proton exchange membrane or solid oxide electrolyser cells. A bottom-up techno-economic analysis showed a cost benefit of around 17–19% lower biomethane production cost for the bubbling fluidised bed technology as less than a third of the reactor volumes is required for catalytic methanation. This cost benefit is only given in combination with PEM electrolysis, as the high-temperature electrolyser stacks currently result in high investment cost. Based on electricity cost of 5 €-ct/kWh el and a plant size of 6 MW el , biomethane production cost of 13.95 €-ct./kWh for catalytic and 17.30 €-ct/kWh for biological methanation could be obtained, both including PEM electrolysis. A significant efficiency increase by integrating the heat of catalytic methanation reaction with the high-temperature electrolysis can be achieved; however investment cost have to decrease below 1000 €/kW el to obtain economically feasible production cost of biomethane. Under current economic and technological circumstances, CO 2 methanation using the bubbling fluidised bed technology is the most cost effective.

Topics & Concepts

MethanationPower to gasSubstitute natural gasElectrolysisWaste managementEnvironmental scienceHigh-temperature electrolysisPolymer electrolyte membrane electrolysisProcess engineeringCatalysisMaterials scienceChemistrySyngasEngineeringOrganic chemistryElectrodePhysical chemistryElectrolyteHybrid Renewable Energy SystemsCatalysts for Methane ReformingHydrogen Storage and Materials
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