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Performance-Limiting Factors of Hydrocarbon Ionomeric Binders for Fuel Cells and Electrolyzers

Jong‐Ho Choi, Tanya Agarwal, Heemin Park, Jiyoon Jung, Ain Uddin, Su Min Ahn, Jeffrey M. Klein, Albert S. Lee, Michelle Lehmann, Cy Fujimoto, Eun Joo Park, Tomonori Saito, Rod L. Borup, Yu Seung Kim

2025ACS Energy Letters11 citationsDOI

Abstract

The move toward nonfluorinated hydrocarbon ionomers for fuel cells and electrolyzers is driven by potential restrictions on polyfluoroalkyl substances such as Nafion. This study examines the key limitations of hydrocarbon ionomers through half- and single-cell experiments with model hydrocarbon ionomers. Half-cell tests reveal three major performance barriers: undesirable adsorption, electrochemical oxidation, and low gas permeability. Competitive sulfate adsorption helps counteract ionomer adsorption and oxidation. These findings align with single-cell performance data, which further reveal additional oxygen mass transport limitations likely caused by localized electrode flooding. Together, these findings offer valuable insights to guide the development of high-performance, fluorine-free hydrocarbon ionomers for next-generation fuel cells and electrolyzers.

Topics & Concepts

LimitingHydrocarbonFuel cellsChemical engineeringMaterials scienceChemistryEngineeringMechanical engineeringOrganic chemistryFuel Cells and Related MaterialsAdvancements in Solid Oxide Fuel CellsElectrocatalysts for Energy Conversion
Performance-Limiting Factors of Hydrocarbon Ionomeric Binders for Fuel Cells and Electrolyzers | Litcius