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Conversion of syngas into olefins with high hydrogen atom economy

Chang Gao, Wenlong Song, Huiqiu Wang, Xiao Chen, Chaojie Cui, Wangshu Hao, Ning Yan, Yuan Yang, S.‐Y. Yang, Hao Lv, Mingyu Ma, Xinli Lian, R. J. Zhang, Weizhong Qian

2025Science17 citationsDOI

Abstract

In synthesizing olefins from syngas, low hydrogen atom economy (HAE), the fraction of reactant hydrogen in the hydrocarbon product, arises from hydrogen loss in water by-product. We report a sodium-modified FeC x @Fe 3 O 4 core-shell catalyst coupling water-gas shift (WGS) with syngas-to-olefins (STO) to convert water into hydrogen in situ. HAE reaches about 66 to 83%, exceeding that of methanol-to-olefins (MTO, 50% upper limit). The approximately 95% carbon monoxide conversion and >75% olefin selectivity were simultaneously obtained. The coupling effect was validated by isotope tracing with deuterium oxide and blocking the WGS pathway, and the contribution of WGS was quantitatively evaluated. These results, using lower hydrogen to carbon monoxide ratios, implied that reducing steam consumption in the WGS reaction and reducing the overall output of carbon dioxide and wastewater enabled a sustainable STO process for potential industrialization.

Topics & Concepts

HydrogenSyngasCatalysisCarbon monoxideOlefin fiberWater-gas shift reactionChemistryHydrocarbonSteam reformingInorganic chemistryHydrogen purifierDeuteriumOxideCatalytic reformingHydrogen economyOxidative coupling of methaneElectrochemical reduction of carbon dioxidePhotochemistryCarbon fibersWater gasCarbon dioxideSpin isomers of hydrogenMethaneHydrogen productionMaterials scienceSelectivityCompounds of carbonSynthetic fuelKinetic isotope effectHydrogen fuelChemical engineeringFraction (chemistry)Bifunctional catalystCatalysts for Methane ReformingCatalysis for Biomass ConversionCO2 Reduction Techniques and Catalysts
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