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Catalytic Conversion of Carbon Dioxide to Propylene Carbonate: Catalyst Design and Industrialization Progress

Jun Wu, Yaxuan Du, Xiejun Wang, Fuying Zhao, Mingxuan Zhu, Jing Ma

2025ACS Catalysis30 citationsDOI

Abstract

Converting CO 2 into valuable chemicals is an effective way to alleviate the high level of global CO 2 . The cycloaddition reaction of CO 2 and propylene oxide (PO) has atomic economy and has the advantage of environmental friendliness compared with the traditional phosgene method of propylene carbonate (PC). Due to the chemical inertness of CO 2, catalysts are needed to make the reaction proceed smoothly. Through rational design, a multifunctional catalyst that combines the activation sites and attack sites of PO and the adsorption sites of CO 2 can be formed. At the same time, the use of harmful substances can be reduced by catalyst design, making the catalytic process more environmentally friendly. In this work, we discuss the research progress of the synthesis of PC from CO 2 and PO. Starting from the reaction mechanism, the catalytic system of the reaction is summarized from the perspective of catalyst design. In homogeneous catalysts, the focus is on the effect of catalyst composition on catalytic performance. In heterogeneous catalysts, the focus is on the process of heterogenization (preparation methods), including supported, confined, and polymerized heterogeneous catalysts. In addition, the promising photocatalysis and biomass catalysis are especially introduced. Finally, in order to make the experimental results move toward industrial production, several problems existing in the industrialization are discussed, including production equipment, the influence of the CO 2 source, and product/catalyst separation.

Topics & Concepts

CatalysisCarbon dioxidePropylene carbonateCarbonateChemistryIndustrialisationOrganic chemistryMaterials scienceChemical engineeringEngineeringEconomicsElectrochemistryPhysical chemistryElectrodeMarket economyCarbon dioxide utilization in catalysisCO2 Reduction Techniques and CatalystsCarbon Dioxide Capture Technologies
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