Addressing the challenge of process stability control in wire DED-LB/M process
Panagiotis Stavropoulos, Georgios Pastras, Konstantinos Tzimanis, Nikolas Bourlesas
Abstract
The wire DED-LB/M AM process is fast, cost-effective and it creates high-quality, dense parts. However, its industrial adoption is limited since process stability needs complex monitoring devices and tools. This work proposes a twofold strategy to resolve this issue; A fast-running, physics-based simulation tool calculates the temperature field during the building of single walls, while, an affordable vision-based monitoring system captures the melt pool dimensions that are correlated to the temperature and reveal heat accumulation. Therefore, real-time process stability control is enabled. An infrared thermal camera is used to validate the model and calibrate the monitoring system.