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Directly Probing the Fracture Behavior of Ultrathin Polymeric Films

Song Zhang, Masato Koizumi, Zhiqiang Cao, Keyou Mao, Zhiyuan Qian, Luke Galuska, Lihua Jin, Xiaodan Gu

2021ACS Polymers Au28 citationsDOIOpen Access PDF

Abstract

Understanding fracture mechanics of ultrathin polymeric films is crucial for modern technologies, including semiconductor and coating industries. However, up to now, the fracture behavior of sub-100 nm polymeric thin films is rarely explored due to challenges in handling samples and limited testing methods available. In this work, we report a new testing methodology that can not only visualize the evolution of the local stress distribution through wrinkling patterns and crack propagation during the deformation of ultrathin films but also directly measure their fracture energies. Using ultrathin polystyrene films as a model system, we both experimentally and computationally investigate the effect of the film thickness and molecular weight on their fracture behavior, both of which show a ductile-to-brittle transition. Furthermore, we demonstrate the broad applicability of this testing method in semicrystalline semiconducting polymers. We anticipate our methodology described here could provide new ways of studying the fracture behavior of ultrathin films under confinement.

Topics & Concepts

Materials scienceFracture (geology)Composite materialBrittlenessFracture mechanicsDeformation (meteorology)Thin filmPolymerPolystyreneSemiconductorCoatingNanotechnologyOptoelectronicsAdvanced Sensor and Energy Harvesting MaterialsSurface Modification and SuperhydrophobicityNanofabrication and Lithography Techniques
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