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A generic physics-informed machine learning framework for battery remaining useful life prediction using small early-stage lifecycle data

Weikun Deng, Hung Lê, Khanh T.P. Nguyen, Christian Gogu, Kamal Medjaher, Jérôme Morio, Dazhong Wu

2025Applied Energy36 citationsDOIOpen Access PDF

Abstract

Predicting the remaining useful life (RUL) of fast-charging lithium-ion batteries using early-stage lifecycle data is remains challenging due to limited run-to-failure data and lack of knowledge on battery degradation mechanisms. To address this issue, a generic Physics-Informed Machine Learning (PIML) framework is developed. The PIML framework consists of two parallel branches: a physics-informed (PI) branch and a data-driven branch. The PI branch is a neural network stacked by the linear projection layers with embedded physics knowledge, while the data-driven branch is a task-specific machine-learning model. In addition, a three-step training strategy is introduced, including (1) Training the data-driven branch, (2) Training the PI branch for aligning physical consistency without updating the hyperparameters in the data-driven branch, and (3) Fine-tuning both branches simultaneously to achieve optimal performance. To validate this framework, a physics-based model that represents the growth of solid electrolyte interphase (SEI) and a dilated convolutional neural network are implemented in the PI and data-driven branches, respectively. The solid electrolyte interphase-informed dilated convolutional neural network (SEI-DCN) model is demonstrated on the Stanford–MIT–Toyota-battery dataset. Using only four lifecycle data, the SEI-DCN model achieves very high prediction accuracy compared to standard dilated CNNs and other state-of-the-art models under various testing conditions and lifetime ranges. Moreover, the framework is generalizable to different physics-based battery degradation models. • Novel dual-branch parallel PIML framework to merge varied knowledge on battery degradation. • The new learning strategy ensures that PIML is lower bounded by the performance of data-driven models with imprecise knowledge. • Building SEI-informed DCNN validated on the fast-charging lithium-ion batteries and outperformed the SOTA model. • SEI-informed DCNN preserves SOTA prediction accuracy on completely new data with different operation conditions and life spans of the training set. • Investigation of the adaptability of the proposed framework for knowledge replacement across various SEI models.

Topics & Concepts

Stage (stratigraphy)Battery (electricity)Computer scienceMachine learningArtificial intelligenceSystems engineeringIndustrial engineeringEngineeringData sciencePhysicsPower (physics)PaleontologyQuantum mechanicsBiologyAdvanced Battery Technologies ResearchAdvancements in Battery MaterialsFuel Cells and Related Materials
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