Preparation of WC-TiC-Ni <sub>3</sub> Al-CaF <sub>2</sub> functionally graded self-lubricating tool material by microwave sintering and its cutting performance
Siwen Tang, Rui Wang, Pengfei Liu, Qiulin Niu, Guoqing Yang, Wenhui Liu, Deshun Liu
Abstract
Abstract With the concern of the environment, green dry cutting technology is getting more and more attention and self-lubricating tool technology plays an important role in dry cutting. Due to the demand for high temperature performance of tools during dry cutting process, cemented carbide with Ni 3 Al as the binder phase has received extensive attention due to its excellent high temperature strength and high temperature oxidation resistance. In this paper, WC-TiC-Ni 3 Al-CaF 2 graded self-lubricating material and tools were prepared by microwave heating method, and its microstructure, mechanical properties and cutting performance were studied. Results show that gradient self-lubricating material can be quickly prepared by microwave heating technology, and the strength is equivalent to that of conventional heating technology. CaF 2 not only plays a role in self-lubrication, but also refines the grain of the material. A reasonable gradient design can improve the mechanical properties of the material. When the gradient distribution exponent is n 1 = 2, the material has high mechanical properties. Cutting experiments show that the WC-TiC-Ni 3 Al-CaF 2 functional gradient self-lubricating tool has better cutting performance than the homogeneous WC-TiC-Ni 3 Al hard alloys.