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Integration of digital twin technologies for state estimation in electric vehicle batteries: A review

S. Ramshankar, M. Manimozhi

2025Results in Engineering12 citationsDOIOpen Access PDF

Abstract

Accurate state estimation is fundamental for the safety, reliability, and performance of electric vehicle (EV) batteries. This review highlights the critical need for precise evaluation of key battery states such as state of charge (SOC), state of health (SOH), and remaining useful life (RUL). It surveys the existing modelling and estimation techniques used in lithium-ion battery (LIB) systems. It explores parameter identification methods and the challenges associated with real-time monitoring and predictive diagnostics in dynamic EV environments. The paper further investigates the transformative role of digital twin (DT) technologies in addressing these challenges. By integrating battery digital twins technologies(BDTs): Internet of Things (IoT), cloud computing, artificial intelligence (AI), and extended reality (XR), it offers a virtual replica of the battery system. That enables continuous monitoring, predictive maintenance, and performance optimization. The review delves into the architecture, functions, challenges and future perspectives of battery digital twins (BDTs). And it emphasizes their potential to enhance traditional battery management systems (BMS) through intelligent, adaptive control. Through comparative analysis and identification of research gaps, this review provides a roadmap for future advancements in state estimation and digital twin integration.

Topics & Concepts

EstimationState (computer science)Electric vehicleComputer scienceElectric carsAutomotive engineeringEngineeringSystems engineeringPower (physics)AlgorithmQuantum mechanicsPhysicsAdvanced Battery Technologies ResearchAdvancements in Battery MaterialsElectric Vehicles and Infrastructure
Integration of digital twin technologies for state estimation in electric vehicle batteries: A review | Litcius