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Next step in Moore’s law: high NA EUV system overview and first imaging and overlay performance

Jan van Schoot, Rob van Ballegoij, Hans Butler, Eelco van Setten, Guido Schiffelers, Wim Bouman, Simon van Gorp, K. R. Umstadter, Jörg Zimmermann, D. Golde, Jens Timo Neumann, Paul Graeupner

2024Journal of Micro/Nanopatterning Materials and Metrology23 citationsDOI

Abstract

At this moment, extreme ultraviolet (EUV) systems equipped with a 0.33 numerical aperture (NA) have proven themselves and are successfully applied in high-volume manufacturing. The next step is 0.55 NA and is ready to enter mass production. This so-called high NA scanner, targeting an ultimate resolution of 8 nm half-pitch, will bring multiple benefits to the semiconductor market such as reduction of process complexity, yield improvement, higher resolution enabling printability of smaller features at increased density, and cost of technology reduction. It will extend Moore’s law for at least another decade. A lens design, capable of providing the required NA, has been identified; this so-called anamorphic lens will provide 8 nm resolution in all orientations. Paired with new, faster stages, and more accurate sensors providing the tight focus and overlay control, it enables future nodes. The first 0.55 NA scanner is located in the so-called high NA Lab in Veldhoven where it is interfaced with a track and operated in cooperation with Imec, Leuven. It also allows for early customer access. We will provide the backgrounds of the architecture of the high NA tool. Next to this, an update will be given on the status of the imaging and overlay performance of this exposure tool.

Topics & Concepts

Extreme ultraviolet lithographyOverlayComputer sciencePolitical scienceOpticsPhysicsOperating systemAdvancements in Photolithography TechniquesIntegrated Circuits and Semiconductor Failure AnalysisElectron and X-Ray Spectroscopy Techniques
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