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Prediction of asphalt rheological properties for paving and maintenance assistance using explainable machine learning

Fan Zhang, Augusto Cannone Falchetto, Di Wang, Zhenkun Li, Yuxuan Sun, Weiwei Lin

2025Fuel34 citationsDOIOpen Access PDF

Abstract

• Laboratory results show correlations between | G* | and δ and chemical properties. • Influential factors in predicting rheological properties are investigated. • The superior performance of the FT-XGBoost model is validated. • Explanations for machine learning predictions are included. Conventional frequency-temperature sweep tests for evaluating asphalt rheological properties are time-consuming and resource-intensive. The characterization efficiency can be significantly improved by establishing a robust predictive model that links rheological properties to chemical composition. To this end, this study investigates the correlation between asphalt’s chemical and rheological properties and develops precise predictive models using machine learning techniques. The input features include eleven key functional groups measured by Fourier Transform Infrared Spectroscopy (FTIR), while the output variables are the complex modulus (| G* |) and phase angle ( δ ) from Dynamic Shear Rheometer (DSR). Five machine learning algorithms—multiple linear regression, support vector regression, artificial neural network, random forest, and eXtreme gradient boosting (XGBoost)—were utilized to construct the predictive models. A Bayesian optimization strategy was employed to fine-tune their hyperparameters. Laboratory findings revealed that a strong correlation was identified between changes in these functional groups, especially oxygen-containing functional groups, and the | G* | and δ values of asphalt binders. The optimized XGBoost model achieved exceptional predictive accuracy, with R 2 values of 0.9998 for | G* | and 0.9999 for δ . Additionally, SHapley Additive exPlanations (SHAP) values were used to elucidate the underlying principles of the predictions. By leveraging FTIR data and rheological indicators, this work provides a novel data-driven approach to accurately estimate asphalt binder behaviour, reducing experimental effort while ensuring reliable performance evaluation.

Topics & Concepts

RheologyAsphaltComputer scienceMaterials scienceProcess engineeringArtificial intelligenceMachine learningComposite materialEngineeringAsphalt Pavement Performance EvaluationMultidisciplinary Science and Engineering ResearchInfrastructure Maintenance and Monitoring