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Artificial Intelligence for Quality Defects in the Automotive Industry: A Systemic Review

Oswaldo Morales Matamoros, José Guillermo Takeo Nava, Jesús Jaime Moreno Escobar, Blanca Alhely Ceballos Chávez

2025Sensors30 citationsDOIOpen Access PDF

Abstract

Artificial intelligence (AI) has become a revolutionary tool in the automotive sector, specifically in quality management and issue identification. This article presents a systematic review of AI implementations whose target is to enhance production processes within Industry 4.0 and 5.0. The main methods analyzed are deep learning, artificial neural networks, and principal component analysis, which improve defect detection, process automation, and predictive maintenance. The manuscript emphasizes AI's role in live auto part tracking, decreasing dependance on manual inspections, and boosting zero-defect manufacturing strategies. The findings indicate that AI quality control tools, like convolutional neural networks for computer vision inspections, considerably strengthen fault identification precision while reducing material scrap. Furthermore, AI allows proactive maintenance by predicting machine defects before they happen. The study points out the importance of incorporating AI solutions in actual manufacturing methods to ensure consistent adaptation to Industry 5.0 requirements. Future investigations should prioritize transparent AI approaches, cyber-physical system consolidation, and AI material enhancement for sustainable production. In general terms, AI is changing quality assurance in the automotive industry, improving efficiency, consistency, and long-term results.

Topics & Concepts

Automotive industryAutomationArtificial intelligenceEngineeringArtificial neural networkIdentification (biology)Computer scienceQuality (philosophy)Quality assuranceMachine learningManufacturing engineeringOperations managementBotanyPhilosophyEpistemologyMechanical engineeringExternal quality assessmentBiologyAerospace engineeringIndustrial Vision Systems and Defect DetectionManufacturing Process and OptimizationDigital Transformation in Industry
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