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Scalable Bottom-Up Synthesis of Nanoporous Hexagonal Boron Nitride (<i>h</i>-BN) for Large-Area Atomically Thin Ceramic Membranes

Andrew E. Naclerio, Peifu Cheng, Saban M. Hus, J. Trey Diulus, Martí Checa, Ivan Vlassiouk, William H. Fissell, Matthew Coupin, Jamie H. Warner, Liam Collins, Andrei Kolmakov, An‐Ping Li, Piran R. Kidambi

2025Nano Letters13 citationsDOIOpen Access PDF

Abstract

High Resolution Image Download MS PowerPoint Slide Nanopores embedded within monolayer hexagonal boron nitride ( h -BN) offer possibilities of creating atomically thin ceramic membranes with unique combinations of high permeance (atomic thinness), high selectivity (via molecular sieving), increased thermal stability, and superior chemical resistance. However, fabricating size-selective nanopores in monolayer h -BN via scalable top-down processes remains nontrivial due to its chemical inertness, and characterizing nanopore size distribution over a large area remains extremely challenging. Here, we demonstrate a facile and scalable approach of exploiting the chemical vapor deposition (CVD) process temperature to enable direct incorporation of subnanometer/nanoscale pores into the monolayer h -BN lattice, in combination with manufacturing compatible polymer casting to fabricate centimeter-scale nanoporous atomically thin ceramic membranes. We leverage diffusive transport of analytes including size-selective Ficoll sieving to characterize subnanometer-scale and nanoscale defects that manifest as pores in centimeter-scale h -BN membranes, overcoming previous limitations in large-area characterization of nanoscale defects in h- BN. Our approach opens a new frontier to advance atomically thin membranes to 2D ceramic materials, such as h -BN via facile and direct formation of nanopores, for size-selective separations.

Topics & Concepts

NanoporousMaterials scienceHexagonal boron nitrideCeramicBoron nitrideMembraneNanotechnologyHexagonal crystal systemScalabilityNitrideChemical engineeringComposite materialCrystallographyChemistryComputer scienceGrapheneEngineeringBiochemistryLayer (electronics)DatabaseGraphene research and applicationsNanopore and Nanochannel Transport StudiesMXene and MAX Phase Materials