Surface integrity control of laser cleaning of an aluminum alloy surface paint layer

Teng Shan, Fengshi Yin, Sijie Wang, Yulin Qiao, Pengfei Liu

2020Applied Optics28 citationsDOI

Abstract

Removal of a paint layer of 2024 aluminum alloy was studied using a nanosecond fiber pulsed laser with a maximum power of 30 W and the influence of laser cleaning energy density on the surface integrity of the substrate was explored. The cleaning energy density threshold of the paint layer is <mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML" display="inline"> <mml:mrow class="MJX-TeXAtom-ORD"> <mml:mn>17.69</mml:mn> </mml:mrow> <mml:mspace width="thickmathspace"/> <mml:mrow class="MJX-TeXAtom-ORD"> <mml:msup> <mml:mrow class="MJX-TeXAtom-ORD"> <mml:mi mathvariant="normal">J</mml:mi> <mml:mrow class="MJX-TeXAtom-ORD"> <mml:mo>/</mml:mo> </mml:mrow> <mml:mi mathvariant="normal">c</mml:mi> <mml:mi mathvariant="normal">m</mml:mi> </mml:mrow> <mml:mn>2</mml:mn> </mml:msup> </mml:mrow> </mml:math> and the damage energy density threshold is <mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML" display="inline"> <mml:mrow class="MJX-TeXAtom-ORD"> <mml:mn>24.77</mml:mn> </mml:mrow> <mml:mspace width="thickmathspace"/> <mml:mrow class="MJX-TeXAtom-ORD"> <mml:msup> <mml:mrow class="MJX-TeXAtom-ORD"> <mml:mi mathvariant="normal">J</mml:mi> <mml:mrow class="MJX-TeXAtom-ORD"> <mml:mo>/</mml:mo> </mml:mrow> <mml:mi mathvariant="normal">c</mml:mi> <mml:mi mathvariant="normal">m</mml:mi> </mml:mrow> <mml:mn>2</mml:mn> </mml:msup> </mml:mrow> </mml:math> . The optimum cleanliness and surface integrity of laser cleaning were obtained when the energy density was <mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML" display="inline"> <mml:mrow class="MJX-TeXAtom-ORD"> <mml:mn>21.23</mml:mn> </mml:mrow> <mml:mspace width="thickmathspace"/> <mml:mrow class="MJX-TeXAtom-ORD"> <mml:msup> <mml:mrow class="MJX-TeXAtom-ORD"> <mml:mi mathvariant="normal">J</mml:mi> <mml:mrow class="MJX-TeXAtom-ORD"> <mml:mo>/</mml:mo> </mml:mrow> <mml:mi mathvariant="normal">c</mml:mi> <mml:mi mathvariant="normal">m</mml:mi> </mml:mrow> <mml:mn>2</mml:mn> </mml:msup> </mml:mrow> </mml:math> . Microhardness and Young’s modulus of the surface after laser cleaning were improved by 6% and 25%, respectively. The mechanical properties of the surface of the substrate after laser cleaning were significantly improved, which is an advantage for this high-quality non-destructive cleaning technology of the aircraft skin surface paint layer.

Topics & Concepts

Materials scienceLaserLayer (electronics)Substrate (aquarium)Composite materialAluminiumOpticsPower densityArea densityAlloyIndentation hardnessOptoelectronicsPower (physics)MicrostructureGeologyOceanographyQuantum mechanicsPhysicsLaser Material Processing TechniquesOcular and Laser Science ResearchLaser-induced spectroscopy and plasma