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Formation of ferrospinel layer at the corroded interface between Al <sub>2</sub> O <sub>3</sub> ‐spinel refractory and molten steel in RH refining ladle

Junfeng Chen, Yaping Cheng, Yuanyuan Li, Junli Xiao, Yu Zhang, Guangping Liu, Yaowu Wei, Guangqiang Li, Shaowei Zhang, Nan Li

2021Journal of the American Ceramic Society36 citationsDOI

Abstract

Abstract Refining ladle is generally the last inclusion‐removal vessel before the continuous casting of steel, so, it has a vital effect on the final steel quality. In this work, degradation process of a cement‐free Al 2 O 3 ‐MgAl 2 O 4 refractory in contact with molten steel/slag in the metal bath area of a Ruhrstahl Heraeus (RH) refining ladle was investigated. A reaction product layer with the formation of ferrospinel (hercynite) and Fe‐rich phases was observed, suggesting that the interactions/reactions between the refractory lining and the molten steel should also be considered to have a better understanding of overall degradation mechanism of the refractory served under the RH refining conditions. The two types of alumina grains in the refractory, sintered and fused alumina, were attacked in an active way and a passive way, respectively. The effect of the crack generation and steel infiltration on degradation of the refractory was also discussed in detail, based on the microstructural characterizations.

Topics & Concepts

LadleMaterials scienceMetallurgyRefining (metallurgy)Refractory (planetary science)SpinelSlag (welding)Refractory metalsLayer (electronics)Composite materialMetallurgical Processes and ThermodynamicsIron and Steelmaking ProcessesMetal Extraction and Bioleaching
Formation of ferrospinel layer at the corroded interface between Al <sub>2</sub> O <sub>3</sub> ‐spinel refractory and molten steel in RH refining ladle | Litcius