Impact of reduction degree on stability of Fe2O3-MgAl2O4 oxygen storage materials during chemical looping reverse water-gas shift reaction
Michiel W.F. Van Cauwelaert, Lukas C. Buelens, Varun Singh, H. Poelman, Christophe Detavernier, Jaroslav Padevět, Hedvika Schwarzová, Vladimir Galvita, Kevin M. Van Geem
Abstract
This study investigates the long-term stability and performance in chemical looping reverse water-gas shift reaction (rWGS) of a 50 wt% Fe 2 O 3 -MgAl 2 O 4 material produced using an industrial method. While prior research predominantly focuses on short-term deactivation of lab-scale materials, this research explores the complex relationship between the cycle duration, material performance and stability of an upscaled material. Through comprehensive analyses, successful upscaling is demonstrated. Performance tests on the upscaled material reveal that shorter cycle durations lead to superior CO space-time yield, with a steady-state deactivation rate of 0.07 %/h over 28 days on stream. During the first 225 h of redox time, the equilibrium CO 2 conversion for catalytic rWGS is exceeded. Characterization post-cycling identifies key deactivation mechanisms, underscoring the challenge of maintaining stability over extended cycles. Rietveld refinement and STEM-EDX mapping indicate the formation of Fe x Mg 1-x Al 2 O 4 and MgFe 2 O 4 phases, the former of which contributes to reduced redox capacity, as indicated by temperature-programmed reduction measurements before and after cycles. Optimal performance was observed with shorter cycles despite lower material utilization, emphasizing the trade-offs between performance and stability. This research provides comprehensive insights for optimizing chemical looping CO 2 utilization processes, vital for advancing scalable and economically viable solutions to combat carbon emissions. • Long-term stability of Fe 2 O 3 -MgAl 2 O 4 oxygen storage material over 28 days on stream. • Influence of cycle duration on material performance. • Equilibrium conversion of CO 2 for catalytic rWGS exceeded during the first 225 h of redox time. • Steady-state deactivation rate of 0.07 %/h. • Structural evolution towards Fe x Mg 1-x Al 2 O 4 and MgFe 2 O 4 phases.