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Ultra-high-performance concrete with Iron ore tailings and non-metallic and hybrid fibers-A comprehensive experimental study

P. Sujitha Magdalene, B. Karthikeyan, Senthil Kumaran Selvaraj, S. Deepika, Yousef Alqaryouti, Hany M. Seif ElDin, Marc Azab

2023Case Studies in Construction Materials13 citationsDOIOpen Access PDF

Abstract

This research discusses the behavior of ultra-high-performance concrete (UHPC) specimens made with dumped waste iron ore tailing (IOT) as a fine aggregate in the mix by 30% and 40% in volume fraction along with mono and hybrid fiber incorporation. Basalt fibers of 1%, 2%, and 3%, polypropylene fibers of 0.18%, 0.20%, and 0.22%, and glass fibers of 1%, 1.5%, and 2% of volume fractions were the non-metallic fibers used. Steel fibers as a metallic factor were kept 1% constant throughout the study. The water-to-binder ratio was maintained between 0.15 and 0.17 after sufficient trials. A high-range water reducer was utilized to improve the flowability of the mix. The experimental investigations confirmed that the SG2 mix with 1% steel and 1.5% glass fiber, and 30% IOT, exhibited improved tensile and impact strength compared to standard conventional concrete. This combination exposed an impact energy of 4.05 ×105 kJ for the first crack and 2.7 ×106 kJ for collapse. The energy taken by the specimen between the first crack and the collapse was about 2.3 ×106 kJ. The microstructure was analyzed using Scanning Electron Microscopy. The non–metallic fibers with dominant mechanical properties were thermogravimetrically analyzed.

Topics & Concepts

Materials scienceComposite materialUltimate tensile strengthFiberMicrostructureAggregate (composite)Scanning electron microscopeVolume fractionWater reducerBasalt fiberTailingsPolypropyleneGlass fiberVolume (thermodynamics)MetallurgyCementQuantum mechanicsPhysicsInnovative concrete reinforcement materialsConcrete and Cement Materials ResearchAdvanced ceramic materials synthesis