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Gas-Phase Ethylene Polymerization by Single-Site Cr Centers in a Metal–Organic Framework

Hoyoung D. Park, Robert J. Comito, Zhenwei Wu, Guanghui Zhang, Nathan D. Ricke, Chenyue Sun, Troy Van Voorhis, Jeffrey T. Miller, Yuriy Román‐Leshkov, Mircea Dincă

2020ACS Catalysis29 citationsDOIOpen Access PDF

Abstract

We report a systematic study on the gas-phase polymerization of ethylene by a metal–organic framework (MOF) catalyst. Cr3+-exchanged MFU-4l (Cr(III)-MFU-4l, MFU-4l = Zn5Cl4(BTDD)3, H2BTDD = bis(1H-1,2,3,-triazolo[4,5-b],[4′,5′-i])dibenzo[1,4]dioxin)) serves as an exemplary system to demonstrate prereaction treatment with alkylaluminum species as a simple method to isolate an active MOF catalyst for liquid-free polymerization of ethylene. AlMe3-treated Cr(III)-MFU-4l subjected to 40 bar of ethylene exhibits a polymerization activity of 52 000 molEthylene·molCr–1·h–1, an order of magnitude higher than that observed in a slurry-phase reaction with Cr(III)-MFU-4l and excess alkylaluminum species. Furthermore, product polyethylene exhibits a low polydispersity index of 1.36 and a free-flowing granular morphology favorable for industrial processing, highlighting the advantages conferred by the single-site MOF catalysts in gas-phase ethylene polymerization.

Topics & Concepts

PolymerizationPolyethyleneEthyleneDispersityCatalysisPolymer chemistryMaterials scienceCoordination polymerizationChemistryPhase (matter)MetalChain transferChemical engineeringSolution polymerizationRadical polymerizationOrganic chemistryPolymerEngineeringMetal-Organic Frameworks: Synthesis and ApplicationsOrganometallic Complex Synthesis and CatalysisCarbon dioxide utilization in catalysis