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Neighboring effect in PtCuSnCo alloy catalysts for precisely regulating nitrate adsorption and deoxidation to achieve 100% faradaic efficiency in ammonia synthesis

Yun Ling, Hui Su, Ru-Yu Zhou, Qingyun Feng, Xuan Zheng, Jing Tang, Yi Li, Maosheng Zhang, Qingxiang Wang, Jian‐Feng Li

2025CHINESE JOURNAL OF CATALYSIS (CHINESE VERSION)14 citationsDOIOpen Access PDF

Abstract

ABSTRACT The electrochemical reduction of nitrate (NO 3 − ) to ammonia (NH 3 ) (NO 3 RR) represents an environmentally sustainable strategy for NH 3 production while concurrently addressing water pollution challenges. Nevertheless, the intrinsic complexity of this multi-step reaction severely constrains both the selectivity and efficiency of NO 3 RR. Copper-based electrocatalysts have been extensively investigated for NO 3 RR but often suffer from nitrite (NO 2 − ) accumulation, which stems from insufficient NO 3 − adsorption strength. This limitation often leads to rapid catalyst deactivation, hindered hydrogenation pathways, and reduced overall efficiency. Herein, we report a one-step green chemical reduction method to synthesize PtCuSnCo quarternary alloy nanoparticles with homogeneously distributed elements. Under practical NO 3 − concentrations, the optimized catalyst exhibited an impressive Faradaic efficiency approaching 100% and an outstanding selectivity of 95.6 ± 2.9%. Mechanistic insights uncovered that SnCo sites robustly facilitated NO 3 − adsorption, complemented by the proficiency of PtCu sites in NO 3 − reduction. The synergistic spatial neighborhood effect between SnCo and PtCu sites efficiently stabilizes NO 3 − deoxygenation and suppresses NO 2 − accumulation. This tandem architecture achieves a finely tuned balance between adsorption strength and deoxygenation kinetics, enabling highly selective and efficient NO 3 RR. Our findings emphasize the indispensable role of engineered multi-metallic catalysts in overcoming persistent challenges of NO 3 RR, paving the way for advanced NH 3 synthesis and environmental remediation.

Topics & Concepts

Ammonia productionAdsorptionNitrateCatalysisAlloyFaraday efficiencyAmmoniaInorganic chemistryMaterials scienceChemical engineeringChemistryMetallurgyElectrochemistryOrganic chemistryElectrodePhysical chemistryEngineeringAmmonia Synthesis and Nitrogen ReductionCaching and Content DeliveryAdvanced Data Storage Technologies
Neighboring effect in PtCuSnCo alloy catalysts for precisely regulating nitrate adsorption and deoxidation to achieve 100% faradaic efficiency in ammonia synthesis | Litcius