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Anomaly detection for industrial applications: challenges, solutions, and future directions

Abdelrahman Alzarooni, Ehtesham Iqbal, Samee Ullah Khan, Sajid Javed, Brain Moyo, Yusra Abdulrahman

2025International Journal of Computer Integrated Manufacturing8 citationsDOI

Abstract

Anomaly detection from images captured using camera sensors is one of the mainstream applications at the industrial level. Particularly, it maintains the quality and optimizes the efficiency in production processes across diverse industrial tasks, including advanced manufacturing. Traditional anomaly detection workflow is based on a manual inspection by human operators, which is a tedious task. Advances in intelligent automated inspection systems have revolutionized the Industrial Anomaly Detection (IAD) process. Recent vision-based approaches can automatically extract, process, and interpret features using computer vision and align with the goals of automation in industrial operations. In light of the shift, this survey reviews studies published since 2019, with a specific focus on vision-based anomaly detection. The components of an IAD pipeline that are overlooked in existing surveys are presented, including data acquisition, preprocessing, learning mechanisms, and evaluation. In addition to the collected publications, several scientific and industry related challenges and their solutions are highlighted. Popular and relevant industrial datasets are also summarized, providing further insight into inspection applications. Finally, future directions of IAD are discussed. Areas of interest, such as Vision Language Models (VLMs), which enable cross-modal reasoning and interactive querying, enhance inspection capabilities and advance the state-of-the-art in defect detection.

Topics & Concepts

Anomaly detectionComputer scienceRemote sensingAnomaly (physics)GeologyData miningField (mathematics)Key (lock)Artificial intelligenceEngineeringAnomaly Detection Techniques and ApplicationsFault Detection and Control SystemsData Stream Mining Techniques