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Direct Conversion of Renewable CO<sub>2</sub>-Rich Syngas to High-Octane Hydrocarbons in a Single Reactor

Claire T. Nimlos, Connor P. Nash, Daniel P. Dupuis, Anh T. To, Anurag Kumar, Jesse E. Hensley, Daniel A. Ruddy

2022ACS Catalysis14 citationsDOIOpen Access PDF

Abstract

The synthesis of branched hydrocarbons for high-octane gasoline and sustainable aviation fuel directly from CO2-rich syngas in a single reactor holds potential to decrease capital and operating costs and increase overall energy and carbon efficiencies in a biorefinery. Here, we report the cascade chemistry of syngas to hydrocarbons under mild reaction conditions in a single reactor with C4+ single-pass yields of 13.7–44.9%, depending on the relative catalyst composition employing our dimethyl ether homologation catalyst, Cu/BEA zeolite. With co-fed CO2 at a concentration representative of biomass-derived syngas, 2.5:1:0.9 for H2:CO:CO2, a hydrocarbon yield of 12.2% was observed with similar selectivity to C4+ products compared to the CO2-free feed. Definitive evidence of CO2 incorporation into the hydrocarbon products was demonstrated with isotopically labeled 13CO2 co-feed experiments, where mass spectrometry confirmed the propagation of 13C into the C4+ hydrocarbons, highlighting the feasibility to co-convert CO and CO2 in this single reactor approach.

Topics & Concepts

SyngasSyngas to gasoline plusHydrocarbonDimethyl etherChemistryGasolineOxygenateCatalysisChemical engineeringGas to liquidsOctaneBiofuelOrganic chemistryWaste managementSteam reformingHydrogen productionEngineeringCatalysts for Methane ReformingCatalytic Processes in Materials ScienceZeolite Catalysis and Synthesis