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High Ammonia Yield Rate from Dilute Nitrate Solutions Using a Cu(100)-Rich Foil: A Step Closer to Large-Scale Production

Abhishek Garg, Arunava Saha, Supriti Dutta, Swapan K. Pati, Muthusamy Eswaramoorthy, Cnr Rao

2024ACS Applied Materials & Interfaces14 citationsDOI

Abstract

The electrochemical reduction of nitrate (NO 3 – ) ions to ammonia (NH 3 ) provides an alternative method to eliminate harmful NO 3 – pollutants in water as well as to produce highly valuable NH 3 chemicals. The NH 3 yield rate however is still limited to the μmol h –1 cm –2 range when dealing with dilute NO 3 – concentrations found in waste streams. Copper (Cu) has attracted much attention because of its unique ability to effectively convert NO 3 – to NH 3 . We have reported a simple and scalable electrochemical method to produce a Cu foil having its surface covered with a porous Cu nanostructure enriched with (100) facets, which efficiently catalyzes NO 3 – to NH 3 . The Cu(100)-rich electrocatalyst showed a very high NH 3 production rate of 1.1 mmol h –1 cm –2 in NO 3 – concentration as low as 14 mM NO 3 –, which is 4–5 times higher than the best-reported values. Increasing the NO 3 – concentration (140 mM) resulted in an NH 3 production yield rate of 3.34 mmol h –1 cm –2 . The durability test conducted for this catalyst foil in a flow cell system showed greater than 100 h stability with a Faradaic efficiency greater than 98%, demonstrating its potential to be used on an industrially relevant scale. Further, density functional theory (DFT) calculations have been performed to understand the better catalytic activity of Cu(100) compared to Cu(111) facets toward NO 3 – RR.

Topics & Concepts

Yield (engineering)Materials scienceAmmoniaFOIL methodScale (ratio)Ammonia productionNitrateProduction (economics)Inorganic chemistryAnalytical Chemistry (journal)Chemical engineeringMetallurgyEnvironmental chemistryOrganic chemistryComposite materialChemistryPhysicsMacroeconomicsQuantum mechanicsEngineeringEconomicsAmmonia Synthesis and Nitrogen ReductionWastewater Treatment and Nitrogen RemovalCatalytic Processes in Materials Science
High Ammonia Yield Rate from Dilute Nitrate Solutions Using a Cu(100)-Rich Foil: A Step Closer to Large-Scale Production | Litcius