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Understanding the impact of texture on the micromechanical anisotropy of laser powder bed fused Inconel 718

Jakob Schröder, Alexander Evans, E. Polatidis, Jan Čapek, Gunther Mohr, Itziar Serrano‐Munoz, Giovanni Bruno

2022Journal of Materials Science32 citationsDOIOpen Access PDF

Abstract

Abstract The manufacturability of metallic alloys using laser-based additive manufacturing methods such as laser powder bed fusion has substantially improved within the last decade. However, local melting and solidification cause hierarchically structured and crystallographically textured microstructures possessing large residual stress. Such microstructures are not only the origin of mechanical anisotropy but also pose metrological challenges for the diffraction-based residual stress determination. Here we demonstrate the influence of the build orientation and the texture on the microstructure and consequently the mechanical anisotropy of as-built Inconel 718. For this purpose, we manufactured specimens with [001]/[011]-, [001]- and [011]/[ $$\overline{1} {\text{11}}$$ <mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML"> <mml:mrow> <mml:mover> <mml:mn>1</mml:mn> <mml:mo>¯</mml:mo> </mml:mover> <mml:mtext>11</mml:mtext> </mml:mrow> </mml:math> ]-type textures along their loading direction. In addition to changes in the Young’s moduli, the differences in the crystallographic textures result in variations of the yield and ultimate tensile strengths. With this in mind, we studied the anisotropy on the micromechanical scale by subjecting the specimens to tensile loads along the different texture directions during in situ neutron diffraction experiments. In this context, the response of multiple lattice planes up to a tensile strain of 10% displayed differences in the load partitioning and the residual strain accumulation for the specimen with [011]/[ $$\overline{1} {\text{11}}$$ <mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML"> <mml:mrow> <mml:mover> <mml:mn>1</mml:mn> <mml:mo>¯</mml:mo> </mml:mover> <mml:mtext>11</mml:mtext> </mml:mrow> </mml:math> ]-type texture. However, the relative behavior of the specimens possessing an [001]/[011]- and [001]-type texture remained qualitatively similar. The consequences on the metrology of residual stress determination methods are discussed.

Topics & Concepts

Materials scienceResidual stressMicrostructureUltimate tensile strengthTexture (cosmology)Selective laser meltingAnisotropyComposite materialArtificial intelligenceComputer scienceOpticsImage (mathematics)PhysicsAdditive Manufacturing Materials and ProcessesWelding Techniques and Residual StressesTitanium Alloys Microstructure and Properties