Life cycle design of polyhydroxyalkanoates (PHA)
Simian Sun, Shimao Yang, Yu Qiu, Jun Ding, Wanze Wang, Fuqing Wu, Guo‐Qiang Chen
Abstract
ABSTRACT The global plastic crisis demands sustainable polymer design and production across the full life cycle. Polyhydroxyalkanoates (PHAs), a family of biodegradable polyesters produced by microorganisms, provide a representative model for circular material development and applications. This review summarizes advances in microbial chassis engineering, seawater-based Halomonas biomanufacturing, and low-energy downstream processing that together reduce freshwater use, energy input, and process complexity. The structural versatility of PHA supports applications ranging from compostable packaging to long-term biomedical devices. End-of-life options, including biodegradation, anaerobic digestion, and chemical recycling, enable efficient material recovery, and reintegration into natural carbon cycles. Life cycle assessments consistently show reductions in greenhouse-gas emissions, fossil-resource dependence, and marine eutrophication relative to conventional plastics. Remaining challenges include lowering production costs, improving material performance, and developing standardized biodegradation and circular-economy frameworks. Integration on synthetic biology, materials science, and industrial ecology help shape design principles for sustainable PHA-based polymer systems.