A Review on IMX‐101 and IMX‐104 Melt‐Cast Explosives: Insensitive Formulations for the Next‐Generation Munition Systems
Dany Frem
Abstract
Abstract IMX‐101 and IMX‐104 are novel insensitive melt‐pour explosives developed and produced by BAE Systems at the Holston Army Ammunition Plant (HSAAP). The U.S. Army has selected these two explosives as common low‐cost replacements for legacy explosives TNT and Composition‐B used in indirect fire weapons such as artillery and mortar munition systems. This paper will review the literature related to the properties and manufacturing processes of IMX‐101 and IMX‐104, including their physicochemical, thermal, explosive, and sensitivity properties as well as their behavior in Insensitive Munition (IM) tests specifically designed to simulate real threats and hazards faced by a munition on the battlefield. IMX‐101 has been qualified and is currently fielded in the 155 mm M795 and the 105 mm M1 rounds. IMX‐104 has been integrated into various mortar projectiles including the 60 and 81 mm rounds and is being evaluated as a main explosive charge in the next‐generation 155 mm family of ammunition, which includes the XM1128 Extended Range High Explosive round and the XM1113 Rocket Assisted Projectile (RAP).