Application of cellulose nanocrystals in 3D printed alkali-activated cementitious composites
Abdullah Al Fahim, Natnael Admassu, Garrett Dailey, Mehdi Khanzadeh Moradllo
Abstract
With the rapid development of concrete 3D printing for construction projects, it is crucial to produce sustainable 3D-printed cementitious composites that meet the required fresh and hardened properties. This study develops sustainable 3D-printed cementitious composites of ordinary portland cement and alkali-activated materials using cellulose nanocrystals (i.e., green natural nanomaterials). The extrudability and buildability of the alkali-activated slag-fly ash mixtures were improved and the extrusion pressure was reduced by ~ 35 % by increasing the cellulose nanocrystals content (up to 1 %) suggesting their viscosity-modifying properties in alkali-activated materials. The inclusion of cellulose nanocrystals improves the overall mechanical performance (8–20 % increase) and reduces the porosity of ordinary portland cement and heat-cured alkali-activated samples. Further, the addition of cellulose nanocrystals (up to 0.30 %) in sealed-cured alkali-activated samples improves their flexural strength by 20 %. The ordinary portland cement sample with cellulose nanocrystals densifies the microstructure and has an approximately 25 % increase in the degree of hydration at inner depths indicating cellulose nanocrystals' internal curing potential. The developed 3D-printable alkali-activated composites with cellulose nanocrystals can provide an overall reduction in the environmental impacts by eliminating/reducing the need for chemical admixtures to improve material consistency and stability, and replacing 100 % of portland cement.