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Novel Polyurethane Based, Fully Flexible, High-Performance Piezoresistive Sensor for Real-Time Pressure Monitoring

Jiatai Sun, Ding Zhang, Renkun Zhang, Jingxiang Zhang, Qiuying Zhao, Haiyan He, Huajie Huang, Lu Yang, Yuanping Xu

2024ACS Applied Materials & Interfaces58 citationsDOI

Abstract

Flexible piezoresistive pressure sensors are garnering substantial attention, in line with advancements in biointegrated and wearable electronics. However, a significant portion of piezoresistive pressure sensors suffer from the trade-off between sensitivity and pressure range. Moreover, the current piezoresistive sensors generally rely on a rigid metallic electrode, severely deteriorating their long-term durability. Herein, a fully flexible piezoresistive sensor coupling polyurethane (PU) based electrode and active sensing element is proposed to circumvent the aforementioned problems. By rationally regulating the double-permeable conductive networks within the PU matrix, an elastomeric electrode and sensing element are implemented, respectively. The assembled heterostructured configurations enable impressive sensitivity up to 7.023 kPa –1, broad pressure detection (up to 420 kPa), an ultralow pressure sensing limit (0.1 Pa), and extraordinary operation stability over 80000 cyclic pressings along with fast response/relaxation times (60 ms/80 ms). Additionally, the fully flexible sensor is capable of both real-time detection of physiological signals and mimicking keyboards, implying its viability as a high-performance pressure sensor.

Topics & Concepts

Piezoresistive effectMaterials sciencePressure sensorElectrodeSensitivity (control systems)ElastomerOptoelectronicsElectrical conductorCoupling (piping)NanotechnologyElectronic engineeringComposite materialMechanical engineeringPhysical chemistryEngineeringChemistryAdvanced Sensor and Energy Harvesting MaterialsConducting polymers and applicationsGas Sensing Nanomaterials and Sensors
Novel Polyurethane Based, Fully Flexible, High-Performance Piezoresistive Sensor for Real-Time Pressure Monitoring | Litcius