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Fabrication of Multi-Material Pneumatic Actuators and Microactuators Using Stereolithography

Qingchuan Song, Yunong Chen, Peilong Hou, Pang Zhu, Dorothea Helmer, Frederik Kotz, Bastian E. Rapp

2023Micromachines21 citationsDOIOpen Access PDF

Abstract

Pneumatic actuators are of great interest for device miniaturization, microactuators, soft robots, biomedical engineering, and complex control systems. Recently, multi-material actuators have become of high interest to researchers due to their comprehensive range of suitable applications. Three-dimensional (3D) printing of multi-material pneumatic actuators would be the ideal way to fabricate customized actuators, but so far, this is mostly limited to deposition-based methodologies, such as fused deposition modeling (FDM) or Polyjetting. Vat-based stereolithography is one of the most relevant high-resolution 3D printing methods but is only rarely utilized in the multi-material 3D printing of materials. This study demonstrated multi-material stereolithography using combinations of materials with different Young's moduli, i.e., 0.5 MPa and 1.1 GPa, for manufacturing pneumatic actuators and microactuators with a resolution as small as 200 μm. These multi-material actuators have advantages over single-material actuators in terms of their deformation controllability and ease of assembly.

Topics & Concepts

StereolithographyActuator3D printingPneumatic actuatorMechanical engineeringMiniaturizationFused deposition modelingFabricationMaterials scienceSoft roboticsControllabilityNanotechnologyEngineeringElectrical engineeringApplied mathematicsMedicinePathologyAlternative medicineMathematicsAdditive Manufacturing and 3D Printing TechnologiesSoft Robotics and ApplicationsAdvanced Sensor and Energy Harvesting Materials
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