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A dynamic fracture model of the pipeline with girth weld considering welding residual stresses

Qiankun Zhao, Yuguang Cao, Zhenghao Jiao, Ying Zhen, Yizhen Zu

2023Fatigue & Fracture of Engineering Materials & Structures14 citationsDOI

Abstract

Abstract The fracture analysis of girth‐welded pipes is a vital link in the integrity assessment of oil and gas pipelines. However, the effect of welding residual stresses (WRS) on the load‐carrying capacity of the girth‐welded pipe with the crack remains unclear. In this study, based on the WRS simulation results verified by the full‐scale pipe welding experiment, a dynamic fracture finite element model could describe the fracture process of the pipe with the crack in the inner surface of the girth weld considering WRS was developed by the Gurson–Tvergaard–Needleman (GTN) damage model. Based on this fracture model, the fracture behavior of the pipe under tensile load in the presence of WRS was clarified, and the effect of WRS on the load‐carrying capacity was studied. The results indicated that the critical displacement and strain capacity of the pipeline decreased by 12.42% and 13.04% due to the negative action of the WRS.

Topics & Concepts

WeldingGirth (graph theory)Fracture (geology)Structural engineeringMaterials scienceUltimate tensile strengthResidual stressFinite element methodDisplacement (psychology)Composite materialEngineeringMathematicsCombinatoricsPsychotherapistPsychologyStructural Integrity and Reliability AnalysisFatigue and fracture mechanicsHydrogen embrittlement and corrosion behaviors in metals
A dynamic fracture model of the pipeline with girth weld considering welding residual stresses | Litcius