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Grain boundary mediated plasticity: A blessing for the ductility of metallic thin films?

Jan Philipp Liebig, Mirza Mačković, Erdmann Spiecker, Mathias Göken, Benoit Merle

2021Acta Materialia33 citationsDOIOpen Access PDF

Abstract

The limited ductility of metallic thin films (< 1%) poses a challenge to MEMS and flexible electronics applications. Here, we report on freestanding gold specimens with the remarkable ability to accommodate ≥10% plastic deformation while retaining a high strength. Using in situ nanomechanical testing in a transmission electron microscope, this exceptionally high ductility is traced back to the combination of an ultrathin thickness, a columnar microstructure and a (111) fiber texture. Under such conditions, the deformation is largely mediated by grain boundaries through grain boundary sliding and shear coupled grain boundary migration. Because these non-conventional mechanisms preserve the cross-sectional thickness of the specimens, necking is postponed and the samples can reach a high ductility. Since the mechanisms were evidenced at room temperature and under strain-rate conditions typical of most applications, the findings open up promising outlooks for developing ductile metallic films by microstructural engineering.

Topics & Concepts

Materials scienceDuctility (Earth science)Grain boundaryComposite materialNeckingMicrostructurePlasticityDeformation (meteorology)Grain Boundary SlidingSuperplasticityDeformation mechanismMetallurgyCreepMicrostructure and mechanical propertiesMetal and Thin Film MechanicsMetal Forming Simulation Techniques
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