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A New Approach for the Control and Reduction of Warpage and Residual Stresses in Bonded Wafer

Seyed Amir Fouad Farshchi Yazdi, Matteo Garavaglia, Aldo Ghisi, Alberto Corigliano

2021Micromachines18 citationsDOIOpen Access PDF

Abstract

A geometrical modification on silicon wafers before the bonding process, aimed to decrease (1) the residual stress caused by glass frit bonding, is proposed. Finite element modeling showed that (2) by introducing this modification, the wafer out-of-plane deflection was decreased by 34%. Moreover, (3) fabricated wafers with the proposed geometrical feature demonstrated an improvement for the (4) warpage with respect to the plain wafers. A benefit for curvature variation and overall shape of the (5) bonded wafers was also observed.

Topics & Concepts

WaferResidual stressMaterials scienceDeflection (physics)Finite element methodComposite materialCurvatureWafer bondingWafer dicingEngineering drawingStructural engineeringMechanical engineeringOptoelectronicsOpticsEngineeringGeometryMathematicsPhysics3D IC and TSV technologiesAdvanced Surface Polishing TechniquesElectronic Packaging and Soldering Technologies
A New Approach for the Control and Reduction of Warpage and Residual Stresses in Bonded Wafer | Litcius