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Deformation behavior, constitutive modeling and microstructure evolution of 2195 Al-Li alloy deformed at high strain rates and cryogenic temperatures

Xiqing Ge, Junquan Yu, Yutong Sun, Xiaowei Wang, Guoqun Zhao

2024Materials & Design26 citationsDOIOpen Access PDF

Abstract

High-speed and cryogenic-temperature forming technologies have exhibited great potential for fabricating advanced Al-Li alloy components for aircraft due to their ability to enhance materials’ formability. However, there remains an urgent need to study the high-accuracy constitutive model and complex deformation mechanism of Al-Li alloys deformed at high strain rates and cryogenic temperatures. In this study, the flow stress behavior and microstructure evolution of 2195 Al-Li alloy were investigated over a wide stain rate range (from 2000 s−1 to 5000 s−1) and temperature range (from 298 K to 123 K). The flow stress increases by ∼ 32 % at 2000 s−1 and ∼ 37 % at 5000 s−1 as the deformation temperature drops from 298 K to 123 K, but only increases by ∼ 4 % at 298 K and ∼ 8 % at 123 K as the strain rate increases from 2000 s−1 to 5000 s−1. At the high strain rate of 5000 s−1, the T1 phases exhibit bending (at 298 K) and fracturing (at 123 K), with increased lattice distortion and substructure generation around the intersections of T1 phases. A new constitutive model (g-Johnson-Cook model) is developed, which shows a higher accuracy than both the Arrhenius model and Johnson-Cook model in describing the deformation behavior.

Topics & Concepts

Materials scienceFlow stressMicrostructureStrain rateFormabilityDeformation (meteorology)Constitutive equationAlloyDeformation mechanismSubstructureAtmospheric temperature rangeComposite materialMetallurgyThermodynamicsStructural engineeringFinite element methodEngineeringPhysicsMetallurgy and Material FormingMicrostructure and mechanical propertiesAluminum Alloy Microstructure Properties
Deformation behavior, constitutive modeling and microstructure evolution of 2195 Al-Li alloy deformed at high strain rates and cryogenic temperatures | Litcius