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Kinetics, thermodynamics, and optimization analyses of lipid extraction from discarded beef tallow for bioenergy production

Fozy Binhweel, Mardiana Idayu Ahmad, H. P. S. Abdul Khalil, Md. Sohrab Hossain, Mohammad Aliff Shakir, Wardah Senusi, Ehsan Shalfoh, Sami Alsaadi

2024Separation Science and Technology11 citationsDOI

Abstract

The wide expansion of the meat industry generated tremendous amounts of animal-based waste. Discarded beef tallow (DBT) is one of those prevalent lipid-rich wastes disposed of by slaughterhouses, meat processing units, and tanneries. The current study utilized the advanced technology of supercritical CO2 (SC-CO2) to extract lipid content from DBT for biodiesel production through transesterification. The effects of SC-CO2 parameters on the extraction rate were investigated over ranges of (32–80°C) for temperature, (10–50 MPa) for pressure, and (15–150 min) for treatment time. Using response surface methodology (RSM), both processes of SC-CO2 and transesterification were optimized. The highest extraction rate was 86.10%, obtained at the experimental conditions of 60°C for temperature, 30 MPa for pressure, and 120 min for treatment time. For the transesterification, the maximum yield of biodiesel was 95.15%, obtained at the reaction conditions of 1:7.5, 1.16 wt%, 58°C, and 72 min for lipid to methanol molar ratio, catalyst ratio, temperature, and time, respectively. The outcomes of the kinetic and thermodynamic analyses showed that the SC-CO2 extraction was an endothermal, unspontaneous, and temperature-dependent process. The characteristics of the synthesized biodiesel largely comply with the ASTM D6751 and EN 14,214 standards. The findings of the current study confirm the viability of SC-CO2 to extract lipids from DBT as a low-cost feedstock for biodiesel production.

Topics & Concepts

TransesterificationBiodieselBiodiesel productionChemistryExtraction (chemistry)Supercritical fluidMethanolBioenergyRaw materialResponse surface methodologyYield (engineering)Pulp and paper industryFood scienceChromatographyBiofuelOrganic chemistryCatalysisWaste managementMaterials scienceEngineeringMetallurgyBiodiesel Production and ApplicationsPhase Equilibria and ThermodynamicsProcess Optimization and Integration