Highly Active and Stable Palladium Catalysts on Novel Ceria–Alumina Supports for Efficient Oxidation of Carbon Monoxide and Hydrocarbons
Shaohua Xie, Zhiwei Wang, Wei Tan, Yatong Zhu, Samantha Collier, Lu Ma, Steven N. Ehrlich, Peng Xu, Yong Yan, Tao Xu, Jiguang Deng, Fudong Liu
Abstract
Precious metal catalysts with superior low-temperature activity and excellent thermal stability are highly needed in environmental catalysis field. In this work, a novel two-step incipient wetness impregnation (T-IWI) method was developed for the fabrication of a unique and highly stable CeO2/Al2O3 support (CA-T). Pd anchored on CA-T exhibited a much higher low-temperature catalytic activity and superior thermal stability in carbon monoxide (CO) and hydrocarbon (HC) oxidations, compared to Pd anchored on conventional CeO2/Al2O3 (CA), which was prepared by a one-step IWI method. After aging treatment at 800 °C, the CO oxidation rate on Pd/CA-T (1.69 mmol/(gPd s)) at 120 °C was 4.1 and 84.5 times of those on Pd/CA (0.41 mmol/(gPd s)) and Pd/Al2O3 (0.02 mmol/(gPd s)), respectively. It was revealed that the CA-T support with well-controlled small CeO2 particles (ca. 12 nm) possessed abundant defects for Pd anchoring, which created rich Pd-CeO2 interfaces with strengthened interaction between Pd and CeO2 where oxygen could be efficiently activated. This resulted in the significantly improved oxidation activity and thermal stability of Pd/CA-T catalysts. The T-IWI method developed herein can be applied as a universal approach to prepare highly stable metal oxide-alumina-based supports, which have broad application in environmental catalyst design, especially for automobile exhaust aftertreatment.