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Mechanistic Insights into Dendrite Growth in Aqueous Zinc-Ion Batteries with Trace Propylene Carbonate Electrolyte Additive

Ximei Sun, Xiaowen Zhan, Chuanqiang Wu, Zhengcheng Gu, Wenjia Han, Hui Zhang, Lingyun Zhu

2026ACS Energy Letters5 citationsDOI

Abstract

Dendrite formation at elevated current densities presents a major challenge for aqueous zinc-ion batteries (AZIBs), necessitating a deep mechanistic understanding. We investigate dendrite growth in Zn symmetric cells under stringent conditions (20 mA cm –2 and 20 mAh cm –2 ) in a 2 M ZnSO 4 electrolyte. Our analysis reveals zinc carbonate and Zn 4 SO 4 (OH) 6 ·5H 2 O in the solid electrolyte interphase (SEI), due to dissolved CO 2, initiating dendritic growth and leading to rapid short-circuit within 40 h. In contrast, trace propylene carbonate (PC) stabilizes CO 2, promoting a homogeneous, carbonate-free SEI layer and extending cycle life over 420 h. Moreover, cross-sectional electron backscatter diffraction (EBSD) analysis of the failed electrode demonstrates that the Zn dendrites grow with no epitaxial relationship to the substrate. The Zn//MnO 2 full cell with PC-modified electrolyte maintains a capacity of 203 mAh g –1 after 1000 cycles at 2 C, elucidating Zn dendrite formation mechanisms and guiding electrolyte and anode optimization for AZIBs.

Topics & Concepts

Dendrite (mathematics)ElectrolytePropylene carbonateAnodeAqueous solutionInterphaseChemical engineeringZincChemistryInorganic chemistryMaterials scienceElectrodeCarbonateScanning electron microscopeAdvanced battery technologies researchElectrocatalysts for Energy ConversionMembrane-based Ion Separation Techniques
Mechanistic Insights into Dendrite Growth in Aqueous Zinc-Ion Batteries with Trace Propylene Carbonate Electrolyte Additive | Litcius