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Simultaneous production of syngas and carbon nanotubes from CO2/CH4 mixture over high-performance NiMo/MgO catalyst

Nonthicha Sae-tang, Supanida Saconsint, Atthapon Srifa, Wanida Koo-amornpattana, Suttichai Assabumrungrat, Choji Fukuhara, Sakhon Ratchahat

2024Scientific Reports19 citationsDOIOpen Access PDF

Abstract

Abstract Direct conversion of biogas via the integrative process of dry reforming of methane (DRM) and catalytic methane decomposition (CDM) has received a great attention as a promising green catalytic process for simultaneous production of syngas and carbon nanotubes (CNTs). In this work, the effects of reaction temperature of 700–1100 °C and CH 4 /CO 2 ratio of biogas were investigated over NiMo/MgO catalyst in a fixed bed reactor under industrial feed condition of pure biogas. The reaction at 700 °C showed a rapid catalyst deactivation within 3 h due to the formation of amorphous carbon on catalyst surface. At higher temperature of 800–900 °C, the catalyst can perform the excellent performance for producing syngas and carbon nanotubes. Interestingly, the smallest diameter and the highest graphitization of CNTs was obtained at high temperature of 1000 °C, while elevating temperature to 1100 °C leads to agglomeration of Ni particles, resulting in a larger size of CNTs. The reaction temperature exhibits optimum at 800 °C, providing the highest CNTs yield with high graphitization, high syngas purity up to 90.04% with H 2 /CO ratio of 1.1, and high biogas conversion (X CH4 = 86.44%, X CO2 = 95.62%) with stable performance over 3 h. The typical composition biogas (CH 4 /CO 2 = 1.5) is favorable for the integration process, while the CO 2 rich biogas caused a larger grain size of catalyst and a formation of molybdenum oxide nanorods (MoO 3 ). The long-term stability of NiMo/MgO catalyst at 800 °C showed a stable trend (> 20 h). The experimental findings confirm that NiMo/MgO can perform the excellent activity and high stability at the optimum condition, allowing the process to be more promising for practical applications.

Topics & Concepts

SyngasMethaneCarbon dioxide reformingCatalysisSyngas to gasoline plusChemical engineeringCarbon nanotubeMaterials scienceCarbon dioxideCarbon fibersBiogasDecompositionMethane reformerChemistryNanotechnologyWaste managementHydrogen productionOrganic chemistrySteam reformingComposite numberComposite materialEngineeringCatalysts for Methane ReformingCatalytic Processes in Materials ScienceMembrane Separation and Gas Transport