Pyrolysis of Dutch mixed plastic waste: Lifecycle GHG emissions and carbon recovery efficiency assessment
Juraj Petrík, Homer C. Genuino, Gert Jan Kramer, Li Shen
Abstract
Plastic production and consumption contribute to climate change and the depletion of non-renewable fossil resources, necessitating a shift towards a circular economy. This study explored the potential of pyrolysis as a novel approach to managing plastic waste and achieving plastic circularity in the Netherlands. Specifically, we focused on the pyrolysis of DKR-350, a low-quality mixed-plastic sorting residue. Using the life cycle assessment framework, we analysed DKR-350 pyrolysis, based on empirical data from pilot-scale trials, from two perspectives depending on the system’s primary function: waste management or naphtha production. We also considered the impacts of pyrolysis feedstock pre-treatment, including washing. Our findings demonstrated that pyrolysis of DKR-350, with lifecycle greenhouse gas (GHG) emissions of 876 kg CO 2 eq. per 1000 kg pyrolysed unwashed DKR-350, can offer significant environmental benefits compared to incineration, resulting in a 28%–31% reduction in lifecycle GHG emissions. Sensitivity analysis showed the potential for achieving a 39%–65% reduction in GHG emissions by 2030, with lifecycle GHG emissions representing a mere 470 kg CO 2 eq. per 1000 kg pyrolysed unwashed DKR-350 for the best sensitivity case. Lastly, we analysed the carbon recovery efficiency – a potential circularity indicator based on substance flow – resulting in 38%–55% of recovered carbon in pyrolysis oil, the system’s main product from a lifecycle perspective.