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Autonomous Discovery of Polymer Electrolyte Formulations with Warm-Start Batch Bayesian Optimization

Jurğis Ruža, Michael A. Stolberg, Sawyer Cawthern, Jeremiah A. Johnson, Yang Shao‐Horn, Rafael Gómez‐Bombarelli

2025Chemistry of Materials6 citationsDOI

Abstract

Solid polymer electrolytes are a promising class of materials to enable next-generation Li-based batteries. They offer highly tunable properties, scalable processing conditions, and increased safety. However, current solid polymer electrolytes do not have sufficient ionic conductivity for room-temperature battery applications. The discovery of novel polymers and the optimization of polymer-salt formulations with high ionic conductivity are critical bottlenecks in developing new polymer-based batteries. Programmable laboratories driven by machine learning algorithms have been proposed to power accelerated discovery cycles. Here we demonstrate a closed-loop, machine-learning driven Bayesian optimization pipeline for optimizing a dry polymer electrolyte composed of poly(ϵ-caprolactone) (PCL) electrolyte with one of 18 lithium salts. We use previously collected literature data to warm-start our optimization and achieve high performance while following through with a novel high-exploration batch-based sampling method. Formulations chosen by the sampling method were mixed, cast, dried, and characterized on an autonomous high-throughput polymer electrolyte platform. After five batches of optimization conducted in just over a month, we discovered formulations with ionic conductivity that were on par with top-performing poly(ethylene oxide) electrolytes, the standard of the field.

Topics & Concepts

ElectrolytePolymerPolymer electrolytesMaterials scienceBayesian optimizationIonic conductivityPipeline (software)ConductivityComputer scienceConductive polymerBattery (electricity)Lithium (medication)Sampling (signal processing)Ionic bondingNanotechnologyFast ion conductorSPARK (programming language)Process engineeringLithium perchlorateScalabilityConductometryProcess Optimization and IntegrationFuel Cells and Related MaterialsMachine Learning in Materials Science