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Stabilized Triple-Phase Interface at CF<sub>4</sub> Plasma Bombarded Cu Gas Diffusion Electrode for CO<sub>2</sub>-to-C<sub>2</sub>H<sub>4</sub> Valorization

Peng Shen, Zhen Ji, Ke Ye, Xiaolin Ge, Tongwen Xu, Pengfei Xie, Wen‐Bin Cai, Kun Jiang

2025Nano Letters10 citationsDOI

Abstract

Cu-based gas diffusion electrodes (GDEs) hold the potential to produce carbon-neutral fuels and value-added chemicals from CO 2 greenhouse gas at substantial current densities, yet they are challenged by the sluggish reaction kinetics toward C 2+ product production and the fierce competition of H 2 evolution from electrowetted/flooded catalyst layers. Herein, we develop a roughened hydrophobic Cu/PTFE GDE via CF 4 plasma bombardment and demonstrate its effectiveness in facilitating CO 2 -to-C 2 H 4 valorization. Online electrochemical mass spectrometry reveals that the enhanced C 2 H 4 electrosynthesis is correlated with the increased rates of CO 2 consumption and CO utilization, as well as a reduction in H 2 generation upon CF x modification. Molecular dynamics simulations highlight the significant promotional effect of electrolyte management sustaining a high local [CO 2 ]/[H 2 O] ratio near the CF x –Cu surface, where the improved C–C coupling kinetics is attributable to the abundant Cu δ+ sites adjacent to surface-bonded fluorocarbons with electron-withdrawing character.

Topics & Concepts

DiffusionElectrodePlasmaAnalytical Chemistry (journal)Materials scienceTriple junctionGas phasePhase (matter)Interface (matter)Gaseous diffusionChemistryPhysical chemistryThermodynamicsAdsorptionOptoelectronicsPhysicsEnvironmental chemistryGibbs isothermQuantum mechanicsOrganic chemistryCO2 Reduction Techniques and CatalystsIonic liquids properties and applicationsElectrocatalysts for Energy Conversion