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L12-(Al,Si)3Ti + TiC hybrids reinforced laser welded SiCp/2A14Al joint with extraordinary strength

Mingyang Zhang, Chunming Wang, Guang Zeng, Qiubao Ouyang, Gaoyang Mi

2023Materials Characterization12 citationsDOIOpen Access PDF

Abstract

The interfacial reaction 3SiC + 4Al → Al 4 C 3 + 3Si has bottlenecked the fusion welding of aluminum matrix composites for decades, hindering further improvement of the mechanical properties of high-strength lightweight SiC p /Al joints . Using unweldable SiC p /2xxxAl as an experimental model, we designed a targeted reinforcing phase that can be alloyed in situ with Si and C elements. L1 2 –(Al,Si) 3 Ti and TiC were generated in situ from Si and C precipitated from SiC particles. In addition, the in situ-formed Al 3 Ti adhered to the surface of the SiC particles, enhancing the load transfer of the alloy film during the tensile process. The mechanism of titanium on the joint grain nucleation and refinement and the contribution of each strengthening mechanism to mechanical properties were discussed in detail. Quantitative calculations showed that the combined effects of the nanoscale TiC phase (Orowan strengthening) and high density of the geometrically necessary dislocations (dislocation strengthening) increase the yield strength of the joints. The ultimate tensile strength of the joint was 393 MPa (with a strength coefficient of 83%), which was highly comparable to that of SiC p /Al joints prepared by friction stir welding . This work provides fundamental guidance for the welding of high-strength SiC p /2xxxAl alloy.

Topics & Concepts

Materials scienceUltimate tensile strengthNucleationAlloyFusion weldingComposite materialWeldingDislocationStrengthening mechanisms of materialsJoint (building)TitaniumMetallurgyStructural engineeringChemistryOrganic chemistryEngineeringAluminum Alloys Composites PropertiesAdvanced Welding Techniques AnalysisAluminum Alloy Microstructure Properties