Methanol sprays in marine engines: CFD modelling of port fuel injection systems
Konstantinos Zoumpourlos, Cemil Bekdemir, Rinze Geertsma, Robert van de Ketterij, Andrea Coraddu
Abstract
The maritime sector aims to achieve short and medium-term sustainability targets through the conversion of Internal Combustion Engines to methanol operation. For small to medium sized engines, Port Fuel Injection (PFI) is the most viable injection method to achieve this conversion. However, the knowledge of the behaviour of methanol in combustion engines, particularly its spray characteristics under PFI conditions, is limited. To better understand liquid methanol sprays, this paper studies the injection of methanol in marine PFI conditions through Computational Fluid Dynamics (CFD) modelling. The CFD models use the Lagrangian-Eulerian (LE) coupling method within the Reynolds Averaged Navier Stokes (RANS) turbulence framework. Numerical results were validated using dedicated methanol experiments from the literature for both high and low injection pressures. Subsequently, this predictive CFD framework was used in a number of different injection pressures with scaled injection quantities that represent marine applications. Moreover, we demonstrated that high injection pressure improves atomisation and, thus, evaporation prior to wall impingement. This work strongly contributes to our understanding of marine PFI methanol engines by modelling fuel quantities relevant for ship applications. Our approach can be implemented in full engine simulations to solve evaporation challenges often found in small-bore methanol marine engines.