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Enhancing Urea Electrosynthesis From CO <sub>2</sub> and Nitrate Through High‐Entropy Alloying

Xiaokang Chen, Yi Tan, Jian Jun Yuan, Shengliang Zhai, Le Su, Yujin Mou, Wei Deng, Hao Wu

2025Advanced Energy Materials30 citationsDOIOpen Access PDF

Abstract

Abstract Ordered intermetallic compounds, one of the most effective alloying ways of enhancing electrocatalytic activity may provide more active sites for intermediates adsorption in single catalytic reactions. However, for catalysis involving several starting materials (such as the co‐catalytic synthesis of urea from CO 2 and NO 3 ⁻), it typically cannot favor multiple intermediates adsorption, leading to preferred individual catalysis and preventing effective C─N coupling. As a proof of concept, AuCuIrCo medium‐entropy intermetallic (MEI) compounds are synthesized and use Pd to disrupt the ordered arrangement, achieving PdAuCuIrCo high‐entropy alloy (HEA) counterpart for co‐catalytic urea synthesis. In situ spectroscopic analyses indicate that the MEI produces greater NH₃–resultant of sole NO 3 ⁻ reduction, while HEA yields more C─N coupling products. Theoretical calculations indicate that the HEA shows a reduced * NO 2 adsorption energy compared to MEI and lowers energy barriers for both C─N coupling and hydrogenation processes, allowing for effective co‐adsorption with * CO 2 , whereas the MEI excessively stabilizes * NO 2 , favoring a single‐pathway reduction to NH 3 . Consequently, the HEA achieves a high urea yield rate of 52.43 mmol h⁻¹ g⁻¹ and a Faradaic efficiency of 22.57% at −0.9 V, greatly surpassing the MEI. This study provides a framework for the development of multi‐pathway electrocatalytic reactions.

Topics & Concepts

ElectrosynthesisMaterials scienceUreaNitrateInorganic chemistryElectrochemistryElectrodePhysical chemistryOrganic chemistryChemistryAmmonia Synthesis and Nitrogen ReductionElectrocatalysts for Energy ConversionCO2 Reduction Techniques and Catalysts