Tensile properties and microstructural features of friction stir welded Al 6061 joints fabricated by various dual-pin tool shapes
Amir Ghiasvand, Soran Hassanifard, Shaikh Saadi, A. Varvani‐Farahani
Abstract
This study investigates the influence of tool shapes on tensile properties and microstructural features at stirred zone (SZ) and heat-affected zone of Al 6061 joints welded through friction stir welding (FSW) technique. Six novel dual-pin FSW tools were designed and fabricated consisting of two eccentric pins with different shapes of circle–circle, triangle–triangle (TT), rectangle–rectangle, and the combined pins of circle–triangle, circle–rectangle, and triangle–rectangle. Quasi-static tests were conducted on the welded joint samples and stress–strain data were collected. Dual-pin welding tools led to microstructural evolution including growth in the plastic flow and enlargement in SZ. Weld joints fabricated by TT and rectangle-triangle (RT) tools possessed the maximum values of tensile strength and ductility.