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Simultaneous strength optimization and recrystallization prevention in induction-heating-assisted laser additively manufactured Ni-based superalloys

Yizhou Zhao, Zhaowei Wang, Lin Shi, Shubo Gao, Dan Qian, Kai Chen, Yao Li, Wolfgang Pantleon

2025Materials Research Letters13 citationsDOIOpen Access PDF

Abstract

Induction heating favors crack inhibition for laser additive manufacturing of Ni-based superalloys but may negatively influence columnar grain growth and mechanical properties. Here, by induction heating at a proper temperature during laser additive manufacturing, superalloys with a directionally solidified grain structure are obtained. Optimized γ′-precipitate size grants them higher microhardness than their counterparts either cast or additively manufactured without concurrent induction heating. Furthermore, lowered built-in dislocation density reduces the driving force for recrystallization. The combination of a maintained columnar grain structure, an increased microhardness, and a decreased risk of recrystallization offers a valuable pathway for advancing additive manufacturing of superalloys.

Topics & Concepts

Materials scienceSuperalloyRecrystallization (geology)Induction heatingLaserDynamic recrystallizationMetallurgyComposite materialHot workingMicrostructureOpticsPaleontologyElectrical engineeringEngineeringPhysicsBiologyElectromagnetic coilAdditive Manufacturing Materials and ProcessesHigh Temperature Alloys and CreepHigh Entropy Alloys Studies
Simultaneous strength optimization and recrystallization prevention in induction-heating-assisted laser additively manufactured Ni-based superalloys | Litcius